Audi harnesses SLM Solutions metal 3D printing for spare parts and prototypes

SLM Solutions has revealed automotive giant, Audi has been using its selective laser melting process to produce prototypes and manufacture rarely-requested spare parts.

The German company has sought to adopt SLM’s metal 3D printing technology to target a number of automotive applications. Typically, it is the smaller, more complex, and less cost-sensitive components, like the water adapters for the Audi W12 engine, which are produced on-demand by Audi with an SLM 280 machine, that are most suitable to be additively manufactured.

Audi has been utilising metal additive manufacturing for special application areas, able to manufacture sizable components on the 280 x 280 x 365 mm3 build space. Thanks to the machines’ powerful 700W lasers build times are reduced, enhancing productivity while maintaining quality. It is enabling Audi to manufacture on-demand, supplying spare parts as and when they are needed, rather than producing them in advance and putting them into storage. Simplifying logistics and warehousing, implementing an on-demand production approach brings both economical and sustainability benefits, in addition to the rapid prototyping and greater creative freedom 3D printing technology is renowned for.

“The new constructive freedoms provided by this technology are especially interesting,” Harald Eibisch, in the Technology Development Department at AUDI AG, said. “Components for prototypes and spare parts requested extremely rarely are better suited for SLM processes than conventional manufacturing procedures thanks to the benefits of free geometric design. The load capacity of the components is comparable with parts manufactured using traditional methods.”

“According to a rule of thumb, a component is suitable for 3D printing when it is smaller, complex and not very cost-sensitive,” added Ruben Heid, from the Technology Development Department at Audi AG. “The additive process provides us with plenty of leeway, for example, if a component is to handle additional functions such as cooling or current. The new procedure also provides benefits in weight reduction.”

The water adapter of the W12 engine, SLM and Audi say, is a fine example of 3D printing setting no limits in terms of loads. They have seen no direct disadvantage in the material properties, and even highly stressed parts, such as pistons, can be printed. Because material is applied layer by layer, the microstructure can be specifically influenced via which the mechanical properties differ significantly from conventionally produced components.

Iverntech 1 Spool Acrylic 3D Printer Filament Holder Mount Rack for PLA, ABS, Wood, TPU, Nylon, Flexible Materials

IvernTech Filament holder: compatible with 1Kg pla, abs, wood, tpu, nylon, flexible filaments.

Packing List:

1 x Filament holder

1 x Pack of allen key and screws

Product Features

  • IvernTech 3d printer filament rack
  • Widely used for 1KG pla, abs, wood, tpu, nylon, flexible filaments and lighter filaments
  • The sticker paper can be peeled off before assemble it
  • Filament pictured is for display purpose only, not included

Detailed Information available on our Homepage…

3D Printing Pen for Kids,Juboury JBY-II 3D Drawing Pen with LCD Temperature Display for Model Printing,Art Design,DIY and Crafts Drawing–Compatible with 1.75mm ABS and PLA Filament (Pink)

3D Printing Pen for Kids,Juboury JBY-II 3D Drawing Pen with LCD Temperature Display for Model Printing,Art Design,DIY and Crafts Drawing–Compatible with 1.75mm ABS and PLA Filament

Tips:Please unload/clean the filament after using to prevent blockages.

Specifications:
✔Extrusion Mode: Melting
✔Width of Extrusion: Manual
✔Material Used: ABS PLA
✔Diameter of Material: 1.75mm
✔Speed of Extrusion: adjustable
✔Nozzle Hole Size: 0.7mm
✔Theological Extrusion Quantity: 0.076-0.86 m^2 per minute. Adjustable
✔Melting Temp of Material: ABS-230C PLA-170C
✔Adapter Current: 100/250V 3A
✔Pen Electric Spec: DC 12V 2A 24W
✔Pen Size: 184mm*31mm*46mm

Package Includes:
✔1x 3D Printing Pen
✔1x 12V 3A Power Adapter
✔3x 1.75mm PLA Filament with different colors, 10 feet per loop
✔1x User Manual

Safety and Warning Instruction:
✔The 3D printing pen is suitable for children over 8 years old and adult. Use by children must be under tutelage of adult.
✔The painting pen nib and the near area are dangerous high temperature area, the highest temperate can reach 60 degree centigrade. It is forbidden to touch the nib with hands during using it.Please unload/clean the filament after using and turn off the power, do not touch nozzle before the 3D printing pencil cooling more than 10 minutes. Beware of scald.

Product Features

  • ✔SIMPLE AND PRACTICAL: The JBY-II 3D Drawing Pen is portable and lightweight, easy to manage.You can control it freely according to the hand speed and release the proper amount of filament for precision crafting and art. It also won’t jam due to the premium unclogging feature which allows you to make 3D creation freely without constraint.This pen replaces ink with ABS or PLA filaments which melt at a high temperature to create a 3D object instead of sketch on paper.
  • ✔AMAZING 3D CREATIONS: Create unique and fantastic 3D art straight out of your imagination. Draw vertically, horizontally, or make up your own style! You’ll find that the only limit for your 3D pen is your own imagination. A great tool for anyone interested in 3D modelling. It is a great gift for any occasion! 3D printing pen is perfect for children above 8 yrs old and adult no matter you are artists, hobbyist or creative lovers.
  • ✔WIDE APPLICABILITY: Whether you’re an experienced artist, novice crafter, or art hobbyist, our JBY-II 3D Pen is great for people of all ages. The best toy for boys or girls, and a great gift for men and women who love DIY or artsy toys, this is one pen you absolutely need!Every pen comes with 3 free loops of PLA plastic filament!
  • ✔TEMPERATURE AND SPEED REGULATION: According to the different consumptive materials,you can adjust the temperature by yourselves to achieve the desired temperature. The fill speed can be controled by the speed controller which on the pen, it is an indispensable feature when you’re trying to make creations.
  • ✔SATISFACTION GUARANTEE: Each item you purchased from Juboury will be fulfilled and shipped by Amazon Warehouse, ensure a fast and safe delivery. Please ensure the packaging is properly intact before signing. If there is any damage of the commodity, please contact with us for a support. For help, please contact us freely.

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3D printing in gray resin

Imagine bringing your favorite character from an illustrated book to life in the form of a 3D-printed figure! That’s what happened to Father Perkins, the character dreamt up by the author and illustrator John Herzog.

Herzog has a background in animation and has dabbled in filmmaking and screenwriting. He turned one of his characters into a real figure with the help of a 3D designer and the possibilities of 3D printing offered by gray resin.

He explains how his story came to life in this interview.

Turning a character into a 3D figure: from drawing to 3D print

Who is Father Perkins, the main character of this story? “I’ve been thinking about this a lot lately. The character has been with me for the last few years and I’m still figuring out exactly who he is. I think Father Perkins is the embodiment of my desire to make the world a better place. That’s the cerebral answer. The basic answer is that he’s a Catholic priest who’s a dog.”

3d-printed-maquette

3d-printed-maquette

Father Perkins. From drawing to 3D-printed maquette

Father Perkins was originally going to be in a weekly webcomic, so John Herzog thought the character would be good to have as a maquette, allowing him to accurately draw the character from all angles.

“While the idea has evolved from a webcomic to a children’s book, it’s still great to have the maquette and 3D model of the character. Consistency is something that often plagues illustrators, so this is a wonderful way to ensure that the character remains on model throughout the book”, explained Herzog.

When an illustrator meets a 3D designer

The illustrator worked with a professional designer for this 3D design and explained why to us: “While I’ve done some modeling in the past, my skills are incredibly lacking. It’s something I definitely want to get better at in the future. But given my inabilities there, I decided to hire my friend and former classmate Garrett Pond to handle modeling the character. Be sure to check out his wonderful work. The guy is brilliant.Father Perkins

Father Perkins

The creative process to 3D printing this figurine started with John drawing the character and handing it to Garrett.

“And Garrett, being the amazing modeler he is, was able to have a first pass done fairly quickly – just a couple of days.” After this, the usual back-and-forth with revisions and tweaks started. Josh would provide Garrett with drawings of the model and he would adjust accordingly.

Garrett also hollowed out the model so that the printing costs would be significantly less.

Click on the image to see all the notes between Herzog and the 3D designer to get the perfect 3D print.

It’s all about the right 3D printing choices

Joh Herzog decided to 3D print with i.materialise for many reasons:  “I settled on using i.materialise to print because of all the characters I saw on the site. I knew that the complexities of the design would be handled with love and care. Needless to say, I’m incredibly happy with the result. The part I was most worried about was the glasses, but they came out looking amazing!”

3d_printing_gray_resin

3d_printing_gray_resin

Hollow your 3D prints in gray resin to make them more affordable

Gray Resin has the perfect qualities for such a project but Herzog also has an aesthetic reason for choosing the material: “I just liked the color. And typically, the maquettes done at major animation studios are done in either tan or gray, which I’ve always liked.”

“I settled on using i.materialise to print because of all the characters I saw on the site. I knew that the complexities of the design would be handled with love and care. Needless to say, I’m incredibly happy with the result. The part I was most worried about was the glasses, but they came out looking amazing!”

The magic of turning an illustration into 3D printing

This is the only character that John Herzog has turned into a 3D figure so far but it won’t be the last. “I’d love to have more of my characters translated to 3D and printed. There’s something truly magical about the process of taking a flat, drawn series of lines and shapes and turning it into a tangible object. It becomes more real somehow. It’s fantastic.

In between design assignments and new books to write and illustrate, and with the time that the illustration classes that he teaches leave him, Herzog is already thinking about a new character to model and print. The funny thing is that this time it will be a cat.

There’s something truly magical about the process of taking a flat, drawn series of lines and shapes and turning it into a tangible object. It becomes more real somehow. It’s fantastic.

An illustration by John Herzog. Will this be his next 3D print?

Meet all the Herzog characters on his website.

Do you also have a favorite character that you want to bring to life?  Once your designs are ready, you can upload them to our 3D printing platform to get an instant quote for your prints.

 If you also need help from a professional 3D designer, take a look at the 3D designers on this database.

3D printing in gray resin

Gray Resin is the perfect material for creating 3D prints with great surface quality and a high level of detail, and it’s ideal for visual models like figurines.

gray-resin-3d-printing

gray-resin-3d-printing

Gray resin 3D-printed figurines

The technology behind Gray Resin is Stereolithography, which you can learn more about 3D printing in resin in this article. Gray Resin comes in a natural finish called “Basic”, or it can be spray-painted in different colors by our production team.

Don’t forget to read our Design Guides carefully before starting to design your 3D model for this resin.

Print-Rite CoLiDo Delta 3D Printer Kossel Kit D1315 with High Printing Precision of 0.05mm, compatible with all filament type, includes 50g Sample PLA Filament

About CoLiDo D1315 CoLiDo D1315 3D Printer enables you to rapidly bring ideas to life. Every Delta Printer features a circular print bed, which is perfect for displaying, teaching and learning, brings wide angle vision for all makers and viewers. Let’s enjoy the fantastic model-making experiences! Faster Printing Speed With simplicity in mind, our D1315 has advantage of less complicated construction, non-moving build platform, as well as lighter moving parts, which add up to ensure high-speed, smooth and precise prints. Product Specification ① Printing : Print Technology: Fused Deposition Modeling (FDM) Build Volume: DIA-130*150mm Precision: 50Micros(± 0.05mm) Filament diameter: 1.75mm Nozzle diameter: 0.4mm ② Mechanical : Nozzle quantity:1 PC Frame: Steel Platform: PMMA Platform with Adhesive tape XYZ Bearing: Steel ③ Dimension : Printer Size: ¢250*445 mm Package Size: 340*340*590 mm Net Weight: 4.5 KG Gross Weight: 6.5 KG ④ Software & Electrical : Software Package: Repetier-Host File Type: .STL, . G-CODE Opearting system: Windows 7 and above, MAC OS Storage Temperature: 0º – 32ºC (32º – 90ºF) Operating Temperature: 15º – 32ºC (60º – 90ºF) Power: 30W Connection: USB ⑤ Product Feature : Easy to Use Fast print speed Stable with high precision Safe, Low energy consuming Cost effective Customer Service: If you have any problems, you can send an E-mail to us with your Order ID and problem details. 24 hours customer support with technical help for daily printer use.

Product Features

  • Fast print: Delta design, 3 axles moving at the same time, 30% faster than XYZ printing technology
  • 0.05 mm layer resolution printing quality, two times more precise than other low cost 3d printers, which usually print with 0.1 mm layer resolution
  • Ready to print, fully assembled and calibrated. Compact design with premium quality parts, portable machine with reliable printing quality.
  • Included in box 50g sample filament, filament spool holder, adhesive tape, plastic bed scraper, bed leveling hex wrench
  • Widest range of filament compatibility with any make’s filaments with 1.75 mm diameter and temperature ranging from 190℃ to 210℃. Compatible with all filament types PLA, Wood, Bronze, luminous, temperature change, transparent PLA.

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